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FARO Leap ST: A highly precise, handheld 3D scanner, engineered for metrology applications, with five versatile scanning modes.

Versatile Metrology in a Handheld Form
The Leap ST is an advanced, compact, and highly accurate handheld 3D metrology solution, boasting five distinct operating modes to streamline workflows across diverse industries like aerospace, automotive, and metals fabrication. These modes include ultra-fast scanning for rapid part feature measurement, hyper-fine scanning for intricate detail capture, photogrammetry for maintaining accuracy on large objects, deep hole scanning for hard-to-reach areas, and large-area scanning for efficient capture of sizable features or initial rough scans.

Seamless Integration for Rapid Adoption
The Leap ST's design prioritises user accessibility, featuring seamless software integration that minimises the learning curve. Compatible with FARO CAM2 Scan Professional Software and other leading metrology platforms, users can leverage their existing expertise and preferred environments for part inspection. This flexibility eliminates the need for extensive training and maintenance associated with unfamiliar software, reducing costs and simplifying workflows by avoiding the development of specialised skill sets.

Proactive QC Through
In-Process Inspection
The Leap ST facilitates efficient in-process parts inspection, enabling early error detection to minimise rework, waste, and scrap. With reduced target placement, accelerated scanning speeds, and advanced measurement technology, users can significantly decrease downtime and gain valuable insights into process trends. Furthermore, the Leap ST's adaptability for integration into automated metrology solutions empowers production managers to implement continuous, automated process monitoring, ensuring consistent quality and optimising efficiency.
RFK Racing, an existing FARO customer and eight-time NASCAR champion, praised LeapST
“The new handheld scanner will seamlessly integrate into our processes, further boosting our manufacturing efficiency,” said Kevin Kidd, Director of Software and Analytics. “The unification of FARO data in CAM2, a software we’ve already adopted, will allow us to streamline information into one cohesive and connected system."
Unlock Precision and Efficiency with Leap ST's Five Scanning Modes: Discover Your Perfect Fit Today!
Business Value of the Leap ST Handheld Scanner
Rapid Deployment, Reliable Precision
Maximise efficiency and ensure accurate results with the Leap ST's rapid setup and versatile scanning capabilities. Designed to minimise part preparation and restoration time, this scanner enables faster throughput across a broad range of parts and assemblies. The optical configuration facilitates large target interdistances, reducing target application time, while seamless mode switching allows for continuous, uninterrupted data capture. Experience the power of fast, accurate scanning and elevate your metrology processes with the Leap ST.
Unmatched Adaptability
The Leap ST delivers maximum versatility through its five operating modes, enabling comprehensive measurement of large components, intricate details, and challenging features like deep holes, all within a single system. This eliminates the need for multiple metrology devices, streamlining workflows and maximising efficiency. Beyond direct compatibility with leading metrology software, the Leap ST offers a software development kit (SDK) for seamless integration into custom software or automated measurement systems, providing unparalleled flexibility for diverse applications and specialised requirements.
Confidence in Every Measurement
The Leap ST handheld 3D scanner is engineered for the highest accuracy and reliability, meeting the stringent VDI/VDE 2634 standard for certified precision. With calibration performed in ISO 17025-compliant accredited laboratories, users can trust in the traceable and repeatable results provided by this advanced technology, guaranteeing confidence in every measurement and ensuring consistent quality control.
Seamless Integration for Immediate Productivity
The Leap ST's intuitive software integration ensures a rapid learning curve, allowing users to quickly master its capabilities. Compatible with FARO CAM2 Scan Professional Software and other leading metrology platforms, the device seamlessly integrates into existing workflows, enabling users to inspect parts within their preferred environments. This eliminates the need for extensive training and ongoing maintenance, reducing operational costs and fostering a streamlined workflow by leveraging familiar tools and minimising the requirement for specialised skill sets.
FARO Leap ST Performance

Ultra-fast and Hyper-fine Scanning for Optimized Data Capture
The Leap ST leverages its main operating mode, Ultra-fast Scanning, with multiple lasers for rapid coverage and efficient feature identification across the entire field of view. For areas requiring exceptional detail, Hyper-fine Scanning employs seven parallel lasers at a close standoff distance, achieving ultra-high point density. This mode seamlessly integrates within the Ultra-fast workflow, allowing users to selectively add high-resolution data only where necessary, maintaining a manageable 3D model for subsequent processing.

Deep Hole and Large-Area Modes
The Leap ST's Deep Hole mode employs a unique laser triangulation method, strategically reducing the baseline between the projector and camera to dramatically enhance the ability to scan within deep holes and challenging, hard-to-reach areas. For large-scale applications, the Large-Area Scanning mode utilizes 11 parallel infrared laser lines, providing an expansive scanning area ideal for inspecting medium to large parts with sizable features, or for capturing initial rough scans of larger components.

Enhanced Accuracy for Large-Scale Scanning: Integrated Photogrammetry
The Leap ST incorporates photogrammetry to mitigate accumulated error associated with lengthy scanning trajectories, improving overall accuracy across various scanning modes and workflows. Unlike traditional photogrammetry setups requiring numerous accessories, the Leap ST provides a complete, self-contained solution, including scale bars, ensuring seamless and efficient large-scale measurement without the need for additional equipment.
FARO Leap ST Features
Hybrid Workflows Streamlined with Leap ST
he Leap ST empowers users with seamless transitions between its five operating modes, offering exceptional area coverage and minimizing setup time. This metrology-grade handheld 3D scanner enables the efficient capture of large surfaces, intricate details, and challenging deep geometries with minimal delay. Coupled with its high data rate, the Leap ST provides a comprehensive, single-tool solution for manufacturers, enabling them to execute diverse scanning tasks within a unified workflow.
Precision and Adaptability
The Leap ST, with its impressive accuracy range of up to 20 microns, excels in applications requiring extensive area coverage, such as automotive, aerospace, and shipbuilding. Its ability to capture large areas on-site without repositioning or realignment significantly enhances efficiency. Beyond its versatile application range, the Leap ST empowers users with complete control over their scanning processes, offering unparalleled flexibility in how they choose to utilize its capabilities.
Efficient Targeting with Leap ST
Leveraging an advanced optical design and sophisticated algorithms, the Leap ST minimizes the need for extensive target placement, significantly reducing setup time and accelerating the scanning process. This focus on efficiency ensures rapid data acquisition without compromising accuracy, making fast, high-quality scans a defining characteristic of the Leap ST.
Seamless Automation: Leap ST's Integration-Ready Design
The Leap ST's design facilitates effortless integration into automated industrial systems through its readily available Software Development Kit (SDK) and mechanical mounting options. This allows for the creation of fully automated manufacturing and assembly workflows, enabling streamlined and efficient production processes.
Applications
Ensuring Precision: Efficient Final Inspection for Diverse Applications
From automotive to aerospace, the Leap ST enables rapid and accurate final inspection for medium-to-large parts. Whether manual or automated, this system accelerates the inspection loop, ensuring all components meet tolerance specifications. This efficiency translates to significant time and cost savings, allowing users to swiftly progress to subsequent projects with confidence in their quality control.
Streamline AEC Data Capture and Collaboration with Orbis
Stay ahead of the competition with our cutting-edge solution for AEC projects. Orbis delivers fast and precise data capture, enabling you to track progress effortlessly on a monthly, weekly, or daily basis. Say goodbye to disruptions on the job site and hello to seamless analysis.
Accelerated Development: Streamlining Reverse Engineering Workflows
Capturing intricate and complex shapes for design or inspection is simplified with Leap ST's 3D scanning capabilities. For parts lacking digital records, Leap ST provides a rapid solution for reverse engineering and CAD modeling. Minimal setup and capture times enable the swift acquisition of accurate data, accelerating the development process and reducing time to market.
Say hello to a new era of data capture!
Not sure which solution is right for your application?
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